Single-Layer Epoxy Anti-Corrosion Powder Coating (External Coating)

We are a manufacturer based in China, specializing in high-quality Single-Layer Epoxy Anti-Corrosion Powder Coating (External Coating) for industrial clients worldwide. Technical support and custom formulation available.

Category:powder Coating  |  Brand:MT

Factory Direct 7-30 Days Lead Time MOQ: 100KG Global Export

Introduction

Single-layer epoxy anti-corrosion powder coating is formulated from epoxy resin and functional curing agents with high reactivity, strong adhesion and high cross-link density. It resists chemicals, solvents and cathodic disbondment, with good flexibility and impact resistance — used as an external coating for buried and municipal steel pipelines.

Single-layer epoxy anti-corrosion powder coating

Product Features

  • Excellent adhesion to the substrate.
  • Smooth surface with high gloss.
  • Strong resistance to permeation and corrosion.
  • High surface hardness and dense film — good resistance to plant root penetration.
  • Excellent resistance to high-temperature cathodic disbondment.
  • Low melting temperature, high reactivity, high cure completion rate.

Powder Performance

Item Indicator Method
Appearance Uniform colour, no lumps Visual
Colour As per customer requirement —
Density (g/cm³) 1.3–1.5 GB/T 4472
Non-volatile content (%) ≥ 99.4 GB/T 6554-1986
Magnetic substance content (%) ≤ 0.002 GB/T 2482-1986

Cured Film Performance

Test item Indicator Method
Appearance Smooth, uniform, no bubbles/cracks/pinholes; slight orange peel allowed Visual
Adhesion (grade) 1–3 SY/T 0315-2005
Cathodic disbondment, 24 h (mm) ≤ 6.5 SY/T 0315-2005
Cathodic disbondment, 28 d (mm) ≤ 8 SY/T 0315-2005
Cross-section / bonding-surface porosity 1–4 SY/T 0315-2005
Flexibility (3°) No cracks SY/T 0315-2005
Volume resistivity (Ω·cm) ≥ 1×10¹³ GB/T 1410
Electric strength (MV/m) ≥ 30 GB/T 1408.1
Impact resistance, 1.5 J at -30°C No leakage SY/T 0315-2005
Chemical resistance Qualified SY/T 0315-2005
Abrasion resistance (falling-sand method) ≥ 3 SY/T 0315-2005
Salt spray, 1000 h No change in coating GB/T 1771-1991

Compliance: SY/T 0315-2005. Fields: municipal, water supply, drainage, sewage, circulating water, chemical and power pipelines. Process: electrostatic spraying.

Practical note: single-layer FBE relies on one film doing everything, so surface preparation is non-negotiable — blast to Sa 2½, hold the 50–90 µm anchor profile, and blow off all dust and abrasives; oil or moisture causes holidays and underfilm corrosion. Preheat the pipe to 180–230°C so the film melts, flows and fully cures in line speed, then holiday-test the finished pipe. Epoxy alone chalks outdoors in UV; this grade is for buried/submerged service — for above-ground or exposed duty, use a polyester or 3PE-style system. Store below 30°C, stack ≤ 4 layers and keep bags sealed to prevent caking and moisture pickup.

Single-layer epoxy anti-corrosion powder coating

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